ABSTRACT
The emergence of COVID-19 raised awareness in hygiene practices and reminded us of the harm that microbes bring to our health. Incorporating antibacterial agents in polymeric materials would allow us to combat lingering bacteria on surfaces that we often use. The utilization of composite filaments with antibacterial activity would allow us to employ better precautions in reducing contact with harmful bacteria. Antibacterial acrylonitrile‐butadiene‐styrene (ABS) nanocomposites were prepared by incorporating silver zirconium phosphate (AgZrP) nanoparticles via twin screw extruder. The ABS/AgZrP nanocomposite filament with 5 wt % and 20 wt% of AgZrP were synthesized and characterized with Differential scanning calorimetry (DSC), Thermogravimetric Analysis (TGA), X-ray diffraction analysis (XRD), and Fourier transform infrared spectroscopy (FTIR). DSC and XRD data denote an increase in the presence of crystalline regions as the AgZrP content is increased. TGA data indicate that the addition of AgZrP has no effect on the thermal stability of the material. FTIR data indicate a decrease in transmission at higher AgZrP loading. The decreasing trend in tensile properties of the 3D-printed neat and AgZrP-filled ABS may have been due to particle agglomeration acting as stress concentrators. Antibacterial activity assessment via disk diffusion test showed a zone of inhibition within the sample indicating that there is no bacterial growth both for Escherichia coli and Staphylococcus aureus. © 2023 Trans Tech Publications Ltd, Switzerland.
ABSTRACT
This paper presents the design of a small size Unmanned Aerial Vehicle (UAV) using the 3DEXPERIENCE software. The process of designing the frame parts involves many methods to ensure the parts can meet the requirements while conforming to safety and industry standards. The design steps start with the selection of materials that can be used for the drone, which are polylactic acid (PLA), acrylonitrile styrene acrylate (ASA), and acrylonitrile butadiene styrene (ABS). The drone frame consists of four main parts, which are the center top cover (50 g), the side top cover (10 g), the middle cover (30 g), and the drone’s arm (80 g). A simulation was carried out to determine the stress, displacement, and weight of the drone’s parts. Additionally, a trade-off study was conducted to finalize the shapes of the parts and the various inputs based on their priorities. The outcome of this new design can be represented in design concepts, which involve the use of the snap hook function to assemble two body parts together, namely the middle cover and the center top cover, without the need of an additional fastener.
ABSTRACT
PurposeThe surface roughness of additively manufactured parts is usually found to be high. This limits their use in industrial and biomedical applications. Therefore, these parts required post-processing to improve their surface quality. The purpose of this study is to finish three-dimensional (3D) printed acrylonitrile butadiene styrene (ABS) and polylactic acid (PLA) parts using abrasive flow machining (AFM).Design/methodology/approachA hydrogel-based abrasive media has been developed to finish 3D printed parts. The developed abrasive media has been characterized for its rheology and thermal stability using sweep tests, thermogravimetric analysis (TGA) and differential thermal analysis (DTA). The ABS and PLA cylindrical parts have been prepared using fused deposition modeling (FDM) and finished using AFM. The experiments were designed using Taguchi (L9 OA) method. The effect of process parameters such as extrusion pressure (EP), layer thickness (LT) and abrasive concentration (AC) was investigated on the amount of material removed (MR) and percentage improvement in surface roughness (%ΔRa).FindingsThe developed abrasive media was found to be effective for finishing FDM printed parts using AFM. The microscope images of unfinished and finished showed a significant improvement in surface topography of additively manufactures parts after AFM. The results reveal that AC is the most significant parameter during the finishing of ABS parts. However, EP and AC are the most significant parameters for MR and %ΔRa, respectively, during the finishing of PLA parts.Practical implicationsThe FDM technology has applications in the biomedical, electronics, aeronautics and defense sectors. PLA has good biodegradable and biocompatible properties, so widely used in biomedical applications. The ventilator splitters fabricated using FDM have a profile similar to the shape used in the present study.Research limitations/implicationsThe present study is focused on finishing FDM printed cylindrical parts using AFM. Future research may be done on the AFM of complex shapes and freeform surfaces printed using different additive manufacturing (AM) techniques.Originality/valueAn abrasive media consists of xanthan gum, locust bean gum and fumed silica has been developed and characterized. An experimental study has been performed by combining printing parameters of FDM and finishing parameters of AFM. A comparative analysis in MR and %ΔRa has been reported between 3D printed ABS and PLA parts.